Sunflower Seeds Dehulling & Kernel Selecting Line – 2.5 Tons/H Bakery-Grade Solution for Kazakh Food Factory

This bakery-grade sunflower processing line, centred on our Sunflower Seeds Dehuller, was custom-built for a Kazakh food factory. It is optimised for the region’s sunflower varieties and cold-climate workshops, and meets strict bakery standards for kernel purity.

Core Modules for Bakery-Grade Results

• KTF5-3000 Sunflower Seeds Dehuller: Dehulling Unit: The dehuller’s adjustable impact force maintains steady 2.5 tons/h sunflower seed processing flow, minimizing kernel breakage.
• Color Sorter: 4K cameras + Trapezoidal Screener filter out broken kernels, —ensuring only intact, pure kernels pass.
• Gravity Separator: Unhulled sunflower seeds are processed to remove hulls, and impurities, fully matching the factory’s 20-ton daily demand for bakery-grade sunflower kernel raw materials.

Key Performance Metrics

• Capacity: Stable 2.5 tons/h for sunflower seed processing (exactly meets the factory’s daily bakery kernel needs);
• Bakery Purity: ≥99% pure intact sunflower kernels, ≤1% broken kernels
• Reliability: Installed in 2024, the line operates smoothly at -18°C winter temperatures

This solution fixed the client’s biggest pain point: Their old sunflower dehuller produced kernels that were too broken or impure to meet bakery standards, leading to 15% of batches being rejected. Now, the line’s consistent kernel quality ensures all batches pass inspections, cuts waste by 30%, and helps the factory supply 5 major Kazakh bakeries, 3 sauce factories and few oil pressing factory from China—with plans to expand sunflower kernel sales to Kyrgyzstan next year.